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PC-BASED
ANALYZERS |
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The Cablescan Series 90 analyzers provide high-speed testing for wire
harnesses, backplanes, and printed-circuit boards. They provide diode testing, resistance
and capacitance measurements, and build aids. They have a broad range of test applications
from simple wire harnesses to prescreening of loaded circuit boards. The analyzer consists
of a Pentium-based System Controller, with Keyboard and VGA Color Monitor, and one or more
expansion cabinets housing scanner boards. |
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All Series 90 analyzers have an extensive assortment of programmable
options to allow customizing of tester operations, test results printing, and test results
storage and evaluation using a statistical report system. |
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There are two basic versions of the analyzers: Series 90, a low-voltage
system, and Series 90HV, a high-voltage system. |
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Each version, Series 90 or Series 90HV, can have up to 32 expansion
cabinets but high-voltage and low-voltage cabinets cannot be intermixed. The System
Controller and each expansion Cabinet can be separated by up to several hundred feet, for
applications requiring interconnects spread over a large area, as in testing aircraft and
shipboard cabling. |
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Test programs are created internally using the keyboard and a specialized
wire list editor, or obtained externally by learning (scanning) a completed assembly, or
importing CAD data. Test programs written for one version of Series 90 can be run on any
other version simply by changing the test voltage and isolation settings. Operator use is
enhanced by a menu-driven user interface. |
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TEST FEATURES |
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- Component measurements
- Programmable thresholds
- Programmable test methods
- Wire list programming
- Statistical data reporting
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COMPONENT MEASUREMENTS
The Series 90 analyzers can be programmed through the keyboard and built-in editor to
define component values and tolerances for circuits containing resistors, capacitors, and
diodes. Additionally, diode and capacitor polarities can be defined, as well as diode
forward voltage drops. |
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PROGRAMMABLE THRESHOLDS
Continuity and isolation (shorts) thresholds can be programmed at three levels; as system
defaults, or for individual programs, or while running specific tests. |
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PROGRAMMABLE TEST METHODS
The Series 90 performs tests in a variety of methods: continuity, opens, and shorts tests
are individually selectable. A single test scan or continuous scans may be performed.
There are three selectable formats for displaying test results: display the value of each
circuit and component tested; display only the failed circuits and components; display
just the final pass/fail status. Passwords can be programmed to control access to high
voltage testing. Complete test results may be printed, or a pass/fail label may be
printed. |
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WIRE LIST PROGRAMMING
Test programs can be generated by scanning known-good assemblies. A full-function program
editor provides wire list programming through the keyboard when a known-good assembly is
not available. The program editor is also used for programming components, changing test
parameters and options, editing existing programs, or assigning 16-character user labels
and 32-character circuit labels. |
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STATISTICAL DATA REPORTING
Test results may be serialized and stored for use in generating test summary reports.
Build times may also be saved for use in creating reports comparing assembly times against
standards. |
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BUILD FEATURES |
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- Body conductance
- Programmable build methods
- Shorts testing
- Graphical Operator Instructions
- Last-circuit retest
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BODY CONDUCTANCE
Body conductance is used during harness build to locate and identify points by touch.
Audio as well as visual outputs indicate when the correct point is touched. |
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PROGRAMMABLE BUILD METHODS
During harness build, the Series 90 verifies each circuit as it is terminated. It can
operate in a predetermined build sequence or allow terminations at random. The build
method can be programmed to switch automatically between sequential and random. The wire
list may also be grouped to allow a section to be routed without terminating. Once the
section is routed the Series 90 verifies each circuit as it is terminated. |
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SHORTS TESTING
The Series 90 verifies that the circuit being terminated is not shorted to another circuit
(normally occurring when a wire is inserted incorrectly.) |
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GRAPHICS
Graphics and text displays during assembly provide detailed work instructions. This
enables a "paperless factory" environment, providing automatic indexing to the
corresponding assembly details for each circuit. |
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LAST-CIRCUIT RETEST
The Series 90 can be set to retest the previously terminated circuit for continuity. If
that circuit becomes unterminated, the Series 90 automatically backs up, allowing
retermination. This feature prevents the tester from permanently advancing and displaying
the next circuit while the immediate circuit makes only temporary contact with the
terminating point. Connector pins that back out after the operator releases the wire will
also cause the tester to back up. |
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PROGRAMMABLE OPTIONS
AND PARAMETERS |